水泥漆及油墨整廠 Paint And Ink Making Plant
Introduction
Paint making machinery industry is changing. We keep up with the changing and advance to meet the novel and attractive customer solutions. Customer benefits include reduced producing costs, lower material consumption, better environment production, longer machinery service life, and high process efficiency. In this hi-tech application, pure ground materials are needed in every field. Contamination free grinding materials development is achieving its goal. Nano-scale powders initiate from primitive stage. HWA MAW base on the foundation in mixing and grinding fields, will continue to produce the best paint and ink making machineries for the industry, and contribute our extensive engineering and process expertise to hi-tech coating applications and nano-scale solutions. Paints and inks have a variety of characteristics. Different viscosity, fineness and price orientation need its distinct machineries. HWA MAW relys on close customer relationship and good interaction with customers, build a vast and detailed database to serve the distinct and critical customer requirements. Aim at growing needs of environment protection and industrial safety, we strengthen in noise reduction, vapor control and operation safety to build machineries suitable for modernized plants.
General Process Information |
1. Ordinary emulsion paint (Fineness 40µ) 2. High end emulsion paint (Fineness 30µ) 3. Ready Mixed Paint, Red Iron Oxide Anti-Corrosion Primer,... 4. Wood paint (Amino Alkyd) and Oil Varnish. 5. Printing Ink |
Plant Description |
1. Monthly Production Capacity 2. Raw Materials 3. Manpower Required 4. Machinery & Electricity 5. Inspection & Testing Equipment |
Equipment Specifications:
- HMB-505E 5HP Variable Speed Mixers .
- HMD-15AL 20HP Vertical Type Bead Mills .
Process Description:
- White color emulsion paint raw materials larger than required fineness are added into the High Speed mixer for the first mixing into a homogeneous state of fineness 40µ.
- Raw materials smaller than required fineness are added for the second mixing.
- White color emulsion paints will directly be pumped into Filter machine for filtration.
- Color paste raw materials are distributed into the mixer for first mixing. Then goes to vertical bead mill to grind to required fineness. After grinding, the additive will be added to the ground materials, then send to mixer for second mixing.
- Color paste will be added to the white color emulsion paint in the second mixing stage to make color emulsion paints then pumped into Filter machine for filtration.
- End products ready for packing.
Equipment Specifications:
- HMB-505E 5HP Variable Speed Mixers
- HMB-4020E 40HP Variable Speed Mixers
- HMD-15AL 20HP Vertical Type Bead Mills
- HMD-30AL 30HP Vertical Type Bead Mills
Process Description:
- Raw materials larger than required fineness (In this process, 20µ) are added into the High Speed mixer for the first mixing.
- After mixing, the raw materials go to Vertical Bead Mill for grinding to its required fineness.
- Raw materials smaller than required fineness (In this process, 20µ) are added into the High Speed mixer with the first mixed raw materials for the second mixing.
- The ground materials are pumped into filter machines for filtration.
- End products ready for packing.
- Ready Mixed Paint
- Red Iron Oxide Anti-Corrosion Primer
- Lacquer Paint
- Enamel
- Car Baking Enamel
- Polyurethane Paint
Equipment Specifications:
- HMB-2010E 20HP Variable Speed Mixers .
- HMB-3020E 30HP Variable Speed Mixers .
- HMD-15AL 20HP Vertical Type Bead Mills .
Process Description:
- Raw materials larger than required fineness are added into the High Speed mixer for the first mixing.
- After mixing, the raw materials go to Vertical Bead Mill for grinding to its required fineness.
- Raw materials smaller than required fineness are added into the High Speed mixer with the first mixed raw materials for the second mixing.
- The ground materials are pumped into filter machines for filtration.
- End products ready for packing.
Equipment Specifications:
- HMB-3020E 30HP Variable Speed Mixers
Process Description:
- Raw materials larger than the required fineness are added into the High Speed mixer for the mixing into a homogeneous state.
- After first mixing, raw materials less than the required fineness are added for the second mixing.
- The ground materials are pumped into filter machines for filtration.
- End products ready for packing.
Equipment Specifications:
- HMB-30TS 30HP Butterfly Twin Shaft High Viscosity Mixers .
- HMA-300F 30HP Horizontal Fully Hydraulic Three Roll Mills .
Process Description:
- All Raw materials are added into the High Viscosity mixer for the mixing into a homogeneous state.
- Mixed raw materials are distributed to fully hydraulic three roller mill to grind to its required fineness.
- End products are ready for packing.
Type of Paint | Average Capacity | |
1. | Ordin Ary Emulsion Paint. | 5,000 Liter |
2. | High Class Emulsion Paint. | 8,000 Liter |
3. | Ready Mixed Paint. | 1,500 Liter |
4. | Red Iron Oxide Anti-Corrosion Prinmer. | 1,500 Liter |
5. | Lacquer Paint. | 1,500 Liter |
6. | Enamel. | 1,500 Liter |
7. | Car Baking Enamel. | 1,000 Liter |
8. | Polyuthene Paint. | 1,000 Liter |
9. | Wood Paint (Amino Alkyd). | 2,000 Liter |
10. | Oil Varnish. | 2,000 Liter |
11. | Printing Ink. | 800 Liter |
(a) | Synthetic Resin Emulsion paint. | ||
|
|||
(b) | Ready-mixed paint. | ||
1. Long oil alkyd resin. 2. Pigment. 3. Additive. 4. Solvent. |
|||
(c) | Lacquer paint. | ||
1. Shoet oil alkyd resin. 2. Acrylic resin. 3. Nitrocellulose. 4. Harrd resin. 5. Dibutyl phthalate. 6. Pigment. 7. Solvent. |
|||
(d) | Amino-Alkyd for wood paint (Acid-curing type). | ||
1. Alkyd resin. 2. Urea formaldehyde resin. 3. P-Toluene sulfonic acid. 4. Solvent. |
|||
(e) | Car bakine enamel | ||
1. Melamine formaldehyde resin. 2. Acrylic resin. 3. Short oil alkyd resin 4. Epooxy resin. 5. Pigment. 6. Solvent. |
(f) | Enamel. |
1. Medium oil alkyd resin. 2. Pigment 3. Additive. 4. Solvent |
|
(g) | Printing ink. |
1. Polyvinyl butyral resin 2. Cellulose acetate butyrate resin. 3. Nitrocellylose. 4. Acrylic resin. 5. Alkyd resin. 6. Pigment. 7. Solvent. |
|
(h) | Red iron oxide Primer. |
1. Long oil alkyd resin. 2. Filler. 3. Fe203 Pigment. 4. Additive. 5. Solvent. |
|
(i) | Polyurethane paint. |
1. Polyisocyanate resin. 2. Polyol resin. 3. Solvent. 4. Additive. 5. Pigment. |
|
(j) | Oil Varnish. |
1. Tung oil/maleic resin 2. Additive. 3. Mineral spirt. |
|
(k) | P.V.C. Printing ink. |
1. Acrylic resin. 2. Vinyl copolymer c-15. 3. D.O.P. 4. Pigment. 5. Solvent. |
|
(l) | P.S Printing ink. |
1. Acrylic resin thermoplastic type. 2. Pigment. 3. Solvent.(EAC. aslore tolau. BAC). (alore. CAC.iso-phorone). |
Type of Paint | Manpower | Qty | |
I | Ordin Ary Emulsion Paint (Water Color Paste) |
(A) Plant Manager. (B) Chemicals Engineer. (C) Formula Technician (D) Products Testing Operator. (E) Assistant worker. (G) Packaging worker. |
1 1 4 1 6 6 |
II | Hight Class Emulsion Paint (Water Color Paste) |
(A) Plant Manager. (B) Chemicals Engineer. (C) Formula Technician (D) Products Testing Operator. (E) Assistant worker. (G) Packaging worker. |
1 1 4 1 8 8 |
III | Ready Mixed Paint, Red Iron Oxide Anti-Corrosion Primer, Lacquer Paint, Enamel, Car Baking Enamel, Polyurethane Paint. |
(A) Plant Manager. (B) Chemicals Engineer. (C) Formula Technician (D) Products Testing Operator. (E) Assistant worker. (G) Packaging worker. |
1 1 6 2 10 10 |
IV | WOOD Paint. (Acid-Curing Type) Oil Varnish. |
(A) Plant Manager. (B) Formula Technician (C) Products Testing Operator. (D) Assistant worker. (E) Packaging worker. |
1 2 1 4 4 |
V | Printing Ink. | (A) Plant Manager. (B) Formula Technician (C) Products Testing Operator. (D) Assistant worker. (E) Packaging worker. |
1 2 1 4 4 |
Paint Name | Equipment | Qty | Electricity | |
I | Ordin Ary Emulsion Paint (Water Color Paste) |
1. HMB-5020E 50HP Mixer. 2. HMC-600 Vibra-Filetr Machine. 3. HME-201 1.5" Air Feeding Pump. 4. HMK-2500 (2500 Liter) Mixing Tank. 5. HMB-505E 5HP Mixer. 6. HMD-15AL Vertical Type Bead Mill. 7. HMK-200 (200 Liter) Mixing Tank. |
1 1 1 2 1 1 2 |
83HP (65 KW) |
II | Hight Class Emulsion Paint (Water Color Paste) |
1. HMB-4020E 40HP Mixer. 2. HMD-30AL Vertical Type Bead Mill. 3. HMC-600 Vibra-Filetr Machine. 4. HME-201 1.5" Air Feeding Pump. 5. HMK-2500 (2500 Liter) Mixing Tank. 6. HMB-505E 5HP Mixer. 7. HMD-15AL Vertical Type Bead Mill. 8. HMK-200 (200 Liter) Mixing Tank. |
2 1 1 2 4 1 1 2 |
145HP (110 KW) |
III | Ready Mixed Paint, Red Iron Oxide Anti-Corrosion Primer, Lacquer Paint, Enamel, Car Baking Enamel, Polyurethane Paint. |
1. HMB-2010E 20HP Mixer. 2. HMB-3020E 30HP Mixer. 3. HMD-15AL Vertical Type Bead Mill. 4. HMD-30AL Vertical Type Bead Mill. 5. HMC-405 Vibra-Filetr Machine. 6. HME-101 1" Air Feeding Pump. 7. HMK-300 (300 Liter) Mixing Tank. 8. HMK-500 (500 Liter) Mixing Tank.- 9. HMK-800 (800 Liter) Mixing Tank. |
3 3 3 3 6 6 8 8 8 |
320HP (240 KW) |
IV | WOOD Paint. (Acid-Curing Type) Oil Varnish. |
1. HMB-3020E 30HP Mixer. 2. HMC-405 Vibra-Filetr Machine. 3. HME-101 1" Air Feeding Pump.- 4. HMK-1000 (1000 Liter) Mixing Tank. 5. HMK-1500 (1500 Liter) Mixing Tank. |
2 2 2 2 2 |
66HP (50 KW) |
V | Printing Ink. | 1. HMB-30TS 30HP High Viscsity Mixer. 2. HMA-300F 12" Hydraulic Three Roller. 3. HMK-300 (300 Liter) Mixing Tank. |
1 2 6 |
95HP (72 KW) |
Item | Set | |
1. | SISI-203 Pycnometer 100ML | 1 |
2. | SISI-303 Grind fineness gauge | 1 |
3. | SISI-306 Cylindrical mandrel Bending tester | 1 |
4. | SISI-600 Film Gross cutter | 1 |
5. | DO-45 Precision Oven | 1 |
6. | DV-1 Brokfield dial reading Viscometer | 1 |
7. | CT-100 MULT-LIGHT Color Comparison cabinet | 1 |
8. | CT-201 Film Applicator | 1 |
9. | CT-291 Pencil Hardness Tester | 1 |
10. | REF-930 Gardner's Wash-ability tester | 1 |
11. | IG-320 60° Single angle gloss meter | 1 |
12. | 8420 PH Meter | 1 |
13. | 220V Refrigerator | 1 |
14. | 237# Fund cryptometer | 1 |
15. | 3000C Electronic Precise Balance | 1 |